Process: Elcos

Ordering the mode base

– Set up gate position
– Set up parting line
– Set up ejecting method
– Select a Mold base format according to product structure

设定(Mold base)

– 设定Gate位置
– 设定Parting Line
– 设定排列方式，按照制品构造选择Mold base型式

Processing

– Apply the contractile rate based on resin
– Decide proper machine based on processing methods
– Select proper cooling water point affectively
– Select pin location after considering product shape

加工（Cove.cavity)

– 适用按照Resin的收缩率
– 按照加工法的适合的机械设定
– 有效地选定冷却水的位置
– 射出销的位置考虑产品的型像选订

Assembling mold

– Assemble each components at mode base
– Inspect the combination of products and assembly status

金型组装

– 个个零件组装在Mold Base
– 查对零件的结合及组装状态

Test

– Test molding operation
– Check the appearance of products and size accuracy
– Check possible problems while producing in advance

测验

– 检验金型的动作顺滑与否
– 检验金型的外观及尺数精密度
– 事前核查量产时可能会发生的问题

Delivery

– Move to the following processes

出库

移动至下一工程

Entering the mold

– Check the condition of operation & defects
– Check the appearance of product & the factor of defects
– inspect pigment eruption

金型入库

– 检查金型动作状态及缺陷
– 检查产品外观及不良要因
– 检查金型表面清洁状态

Preparing ingredient

– Prepare for proper ingredient according to the setting
– Dry ingredients in advance, if it necessary
– Prepare pigments in case of color work

准备原料

– 具备适合于仕样的原料
– 操作前若需要干燥的话，实施干燥
– 若是颜色射出，准备颜料

Injection

– Check injected products periodically(Molding defect, alien substance)
– Check the operation condition of mold
– Maintain the cleanliness of factory
– Observe safety regulations by workers

射出

– 有周期的检验射出物（成型不良，异物质）
– 确认金型动作状态
– 维持工厂内清洁
– 确认工作人员遵守安全守则

Packing & Inspection

– Inspect the surface of injected products and a size of appearance
– Inspect the cleanliness such as a alien substance

包装及验收

– 检查射出物表面状态及外观尺数
– 检查异物质等清洁状态

Delivery

– Move to the following processes

出库

– 移动至下一工程

Stocking injected products

– Check the surface condition of the injected products
– Check the unformed and the shrinkage of products
– Check the problems such as an alien substance, punched mark, gas and oil before coating

射出物入库

– 确认射出物表面状态
– 确认收缩及未成型等，确认有无异常
– 检查异物、磕碰、瓦斯、油等压膜前问题

Base coating-first coating

[Product setting]
– The process of preparing for the conveyor work before coating
– Check the suitablity of jig
– Check the cleanliness of workers and the factor of defects
– Check the influence of dest and a temperature
– Check the condition of injection molding overall

[Anti-static gun, air shower]
– The process of removing alien substances of product before shower coating
– Remove the static electricity&control the pressure of air
– Adjust driving speed
– Check setting position
– Prevent problems with secesssion from occuring(aim at the spin frame accurately)

[Uv(Base) coating]
– The process of coating to protect the surface condition and adjust gloss before a vacuum

[Secession]
– The process of inserting into jg bar to vacuum
– Check the condition of membrane
– Check for the presence of the gloss
– Check dust, an alien substance and dryness
– Check certainly whether it is regular condition

下道1次镀膜

（产品定型）
– 镀膜前准备输送机操作工程
– 确认夹具是否适合
– 检查工作人员的清洁，及不良要因
– 检查灰尘及温湿度的影响
– 确认全体的射出成型状态
（无静电气枪）
– 冲洗表面，全产品去除异物工程
– 去除静电，调节气压
– 调节操纵速度
– 确认是否正确照准了被工件
– 防止发生脱离的不良品（正确安插在旋转架

Vacuum metalizing(second coating)

– The process of covering with aluminum for coating in color
– A collar is various according to brilliances
– Check the degree of vacuum
– Adjust the quantity of aluminum
– Check the quantity of product
– Check the certainlt the condition of metalized products
– Check metalizing time
– Check the condition of jig bar, the size of product and adjustment

UV（Base）Coating

– 真空蒸着前，为保护射出物表面状态，及调节光泽等，提供镀膜的工程

Top coating (Third coating)

– The process of UV coating in various colors and protecting aluminum
– The process of coating is the same as the base coating’s
– Check the sample color and hardness
– Check the quantity of packing box and protection paper
– Remove dust, alien substances and oil after checking
– Check a identity with the the sample
– Produce the same as the standard sample and notify a responsible person of problems directly

脱离

-为了蒸着插入JIG BAR的工程
-确认涂膜状态
-确认下道有无光
-确认灰尘，异物，干燥状态
-必须确认是否正常状态

Final inspection&packing(4th process)

– The process of sorting and packing a finished product based on the standard sample
– Separate after top coating(decided setting)
– Inspect products based on limited samples
– Manage sepearately after classify defects by materiality
– Check the quantity of packed product(finished product packing box)
– Check protection papers
– Move packed products to the place of shipment

上道（TOP）3次镀膜

– 上道UV镀膜，保护铝膜，可用多样色彩镀膜的工程

Stocking materials

– Produce jig according to the shape

PRINTING(丝网印刷，及标记工程图), 附材料入库

– 按照容器型像的网版制作

Producing jig

– Possess materials accordant with the setting
– Dry in advance if necessary
– Prepare pigments in case of color work

网版制作

– 具备适合仕样的原料
– 工作前需要干燥的话，实施干燥
– 若是色彩工作，准备颜料

Print

– Check colors and print position bases on the standard sample

印刷

– 以标准样本为准，确认色彩，印刷位置再生产

Packing&Inspection

– Pack after sorting defects such as a bolt and pealing off

包装及验收

– 选别印刷问题，剥离等不良品后包装

Delivery

– Move to the following processes

出库

移动至下一工程

Stocking materials

– Check the setting such as injection, vacuum and print based on the standard samples

辅料入库

– 把各辅料以标准样本为依据，核对射出、蒸着、印刷等各工程的作业情况

Producing jig

– Produce not to occur defects in the function and appearance of produts

制作

– 在制作过程中，使产品的机能和外观不会产生不良情况

Assembling the main product

– Pack standardized box with the products

装配

按作业标准准确装入对应位置
– 确认组配后功能
– 确认组配后外观状态

Packing&Inspection

– Follow the buyer’s requirements for size and weight

包装及检修

– 容积和重量等遵循买主的要求

Delivery

– Move to the following processes

出厂

– 出厂

Stocking materials

– Inspect the problems with the surface and function of materias based on the standard sample
– Check the ingredient of materials, color, and stability of products

PACKING(组装工程图)
辅料入库

– 容器辅资以标准样本为准，检验容器外观及技能上的问题
– 检验原材料成分及色彩、清洁程度

Packing

– Maintain cleanliness of a workplace
– All workers wear sanitary coat and put on a hat

内容物包装

– 维持工作场地的清洁状态
– 所有工作人员必须穿干净服装带上帽子

Delivery

– Delivery

出库

-出库