Ordering the Mold Base

– Set up the gate position
– Set up the parting line
– Set up the ejecting method
– Select a mold base format according to the product structure

设定(Mold base)

– 设定Gate位置
– 设定Parting Line
– 设定排列方式，按照制品构造选择Mold base型式

Processing

– Apply the contractile rate based on the resin
– Decide the proper machine based on the processing methods
– Select the proper cooling water point effectively
– Select pin location after considering the product shape

加工（Cove.cavity)

– 适用按照Resin的收缩率
– 按照加工法的适合的机械设定
– 有效地选定冷却水的位置
– 射出销的位置考虑产品的型像选订

Assembling the Mold

– Assemble each of the components at the mode base
– Inspect the combination of products and the assembly status

金型组装

– 个个零件组装在Mold Base
– 查对零件的结合及组装状态

Test

– Test the molding operation
– Check the appearance of the products and size accuracy
– Check for possible problems during production in advance

测验

– 检验金型的动作顺滑与否
– 检验金型的外观及尺数精密度
– 事前核查量产时可能会发生的问题

Delivery

– Move to the following processes

出库

移动至下一工程

Entering the Mold

– Check the condition of operation and defects
– Check the appearance of the product and the factor of defects
– Inspect for pigment eruption

金型入库

– 检查金型动作状态及缺陷
– 检查产品外观及不良要因
– 检查金型表面清洁状态

Preparing the Ingredient

– Prepare for the proper ingredient according to the setting
– Dry ingredients in advance if necessary
– Prepare the pigments in the case of color work

准备原料

– 具备适合于仕样的原料
– 操作前若需要干燥的话，实施干燥
– 若是颜色射出，准备颜料

Injection

– Check the injected products periodically (molding defect, foreign substance)
– Check the operation condition of the mold
– Maintain the cleanliness of the factory
– Observe safety regulations by the workers

射出

– 有周期的检验射出物（成型不良，异物质）
– 确认金型动作状态
– 维持工厂内清洁
– 确认工作人员遵守安全守则

Packing & Inspection

– Inspect the surface of the injected products and the of the appearance
– Inspect the cleanliness for any such things as foreign substances

包装及验收

– 检查射出物表面状态及外观尺数
– 检查异物质等清洁状态

Delivery

– Move to the following processes

出库

– 移动至下一工程

Stocking Injected Products

– Check the surface condition of the injected products
– Check the unformed and the shrinkage of products
– Check for problems such as foreign substance, dents/mark, gas and oils before coating

射出物入库

– 确认射出物表面状态
– 确认收缩及未成型等，确认有无异常
– 检查异物、磕碰、瓦斯、油等压膜前问题

Base Coating-First Coating

[Product Setting]
– The process of preparing for the conveyor work before coating
– Check the suitability of the jig
– Check the cleanliness of the workers and the factors of defects
– Check the influence of dust and temperature
– Check the condition of the overall injection molding

[Anti-Static Gun, Air Shower]
– The process of removing foreign substances from the product before shower coating
– Remove static electricity and control the air pressure
– Adjust the driving speed
– Check the setting position
– Prevent problems such as secession from occurring (aiming at the spin frame accurately)

[UV(Base) Coating]
– The process of coating to protect the surface condition and adjust the gloss before vacuuming

[Secession]
– The process of inserting into jig bar to vacuum
– Check the condition of the membrane
– Check for the presence of the gloss
– Check for dust, foreign substance, and dryness
– Check for certain whether it is in a regular condition

下道1次镀膜

（产品定型）
– 镀膜前准备输送机操作工程
– 确认夹具是否适合
– 检查工作人员的清洁，及不良要因
– 检查灰尘及温湿度的影响
– 确认全体的射出成型状态
（无静电气枪）
– 冲洗表面，全产品去除异物工程
– 去除静电，调节气压
– 调节操纵速度
– 确认是否正确照准了被工件
– 防止发生脱离的不良品（正确安插在旋转架 )

Vacuum Metalizing (Second Coating)

– The process of covering with aluminum for coating in color
– A collar various according to brilliances
– Check the degree of vacuum
– Adjust the quantity of aluminum
– Check the quantity of the product
– Check the certain the condition of the metalized products
– Check the metalizing time
– Check the condition of jig bar, and the size of the product/adjustment

UV（Base）Coating

– 真空蒸着前，为保护射出物表面状态，及调节光泽等，提供镀膜的工程

Top Coating (Third Coating)

– The process of UV coating in various colors to protect the aluminum
– The process of coating is the same as the base coating
– Check the sample color and hardness
– Check the quantity of packing box and protection paper
– Remove dust, foreign substances, and oil upon checking
– Check a identity with the sample
– Produce the same as the standard sample and notify any problems directly to the corresponding person

脱离

-为了蒸着插入JIG BAR的工程
-确认涂膜状态
-确认下道有无光
-确认灰尘，异物，干燥状态
-必须确认是否正常状态

Final Inspection & Packing(4th Process)

– Separate after the top coating (decided setting)
– Inspect products based on the limited samples
– Separately manage after classifying defects by material
– Check the quantity of the packed product (finished product packing into the box)
– Check the protective papers
– Move the packed products to the place of shipment

上道（TOP）3次镀膜

– 上道UV镀膜，保护铝膜，可用多样色彩镀膜的工程

Stocking Materials

– Produce the jig according to the shape

PRINTING(丝网印刷，及标记工程图), 附材料入库

– 按照容器型像的网版制作

Producing the Jig

– Possess materials according with the setting
– Dry in advance if necessary
– Prepare the pigments in the case of color work

网版制作

– 具备适合仕样的原料
– 工作前需要干燥的话，实施干燥
– 若是色彩工作，准备颜料

Print

– Check the colors and printing position basis according to the standard sample

印刷

– 以标准样本为准，确认色彩，印刷位置再生产

Packing & Inspection

– Pack after sorting the defects such pealing

包装及验收

– 选别印刷问题，剥离等不良品后包装

Delivery

– Move to the following processes

出库

移动至下一工程

Stocking Materials

– Check the setting such as injection, vacuum, and printing based on the standard samples

辅料入库

– 把各辅料以标准样本为依据，核对射出、蒸着、印刷等各工程的作业情况

Producing the Jig

– Produce not to have defects occur both in function and appearance of the products

制作

– 在制作过程中，使产品的机能和外观不会产生不良情况

Assembling the Main Product

– Pack a standardized box with the products

装配

按作业标准准确装入对应位置
– 确认组配后功能
– 确认组配后外观状态

Packing & Inspection

– Follow the buyer’s requirements for both size and weight

包装及检修

– 容积和重量等遵循买主的要求

Delivery

– Move to the following processes

出厂

– 出厂

Stocking Materials

– Inspect the problems with the surface and function of the materias based on the standard sample
– Check the ingredient of the materials, color, and stability of the products

PACKING(组装工程图)
辅料入库

– 容器辅资以标准样本为准，检验容器外观及技能上的问题
– 检验原材料成分及色彩、清洁程度

Packing

– Maintain cleanliness of the workplace
– All workers wear a sanitary coat and hat

内容物包装

– 维持工作场地的清洁状态
– 所有工作人员必须穿干净服装带上帽子

Delivery

– Delivery

出库

-出库